NOTE: . Please choose an option: More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure . At Rekluse we build innovative, high performance clutches for dirt bikes, adventure bikes, Harley Davidson motorcycles, and ATVs. This video pertains to cable clutch actuated bike models ONLY and does vary in comparison to hydraulic actuated models. Install 1 Rekluse steel drive plate onto the Rekluse Center Clutch. SKU: rekluse-core-manual-clutch-husqvarna. Doc Rev: 082417 . For 99-05 KTM 250/300 2-stroke owners: install the included clutch line and banjo bleeder bolt. 17. The Core Manual clutch is packed with engineering innovation. The TorqDrive clutch provides more disks in less space, allowing up to 6 additional frictions disks to the clutch pack over stock. We're here to help. 4. 1. Install OEM cover gasket. ©2015 Rekluse Motor Sports 208-426-0659 customerservice@rekluse.com REKLUSE MOTOR SPORTS TorqDrive Manual Clutch Kit for Harley-Davidson Big Twin Motorcycles . Install the OE clutch nut. • OE pressure plate springs will be replaced with Rekluse springs • All 6 of the OE drive pins will be reinstalled. Install the OEM actuator arm into the Rekluse clutch cover. Change. 7. The Rekluse Manual Slave Cylinder is your answer to a less fatiguing and more enjoyable ride. Bumping the starter works, but its a pain. Reuse them if OEM equipped. I notice in the installation instructions that when you get to set it up you have to use a rubber band on the clutch lever to measure how much the clutch lever moves when you rev the bike off idle. REKLUSE MOTOR SPORTS The z-Start Pro Clutch INSTALLATION GUIDE 07-08 BMW650 X Models 191-601 Manual Revision: 121207 ©2002 Rekluse Motor Sports Not just another CNC copy of stock clutch components, The Rekluse clutch is engineered from the ground up for maximum performance and durability to meet and exceed the needs of the most demanding racers. In Rekluse's lineup of full clutch kits, their Core Manual Clutch sits as their most affordable traditional clutch for riders that want improved performance in a familiar package. ©2016 Rekluse Motor Sports Rekluse Motor Sports, Inc. customerservice@rekluse.com . Film/Edit: Zach Forest. Your configuration should now be as follows: 1 stock friction plate Top of pack (finish here) 2 .055" Rekluse steel plates 1 stock friction plate 1 .055" Rekluse steel plate 1 stock friction plate 1 .055" Rekluse steel plate In celebration of our partnership, we are giving away a custom co-branded clutch cover and full clutch system. Required Tools: In addition to those mentioned in the instructions, I needed the following: Needle Nose Pliers: Step 3, to remove the circlip on the brake pedal bolt Boise, ID. Rekluse CoreEXP 3.0 Motorcycle Accessories: Frequently-viewed manuals. Install the Rekluse clutch cover by lightly tighten the cover bolts in a star pattern. After extensive development of the Core Manual TorqDrive system and proven performance at the professional racing level,.. install it onto the new Rekluse clutch cover. Install 1 Rekluse steel drive plate onto the Rekluse Center Clutch. Question for you Rekluse users. The Rekluse Core manual clutch for the 2013-'14 Kawasaki KX450 consists of a basket, inner hub, pressure plate, springs, steel drive plates and fiber plates. If you have any questions at all regarding which clutch is right for you, installation, or adjustment, Rekluse experts are happy to help and can be contacted at 208-426-0659 or by email at customerservice@rekluse.com . Their claim is that unlike other CNC-machined clutch systems, the Rekluse uses innovative, fluid, dynamic oil-flow technology; has a proprietary pressure-plate design; and comes with . Without the optional Perch Adjuster, the adjustments have to be done with wrenches in a most inconvenient location (down under the . Pg. Install Core EXP as per Rekluse instructions but skip the adjustement setup. Tighten bolts in small increments before torquing the cover bolts to OEM specifications. 16. Install the OE pressure ring followed by the Rekluse Pressure Plate Screws. Centrifugally activated technology . Maybe someone else who has one can comment on this. The OEM This manual clutch features Rekluse's Torq Drive technology. Rekluse recommends setting Y/II (4-strokes) or Y/II (2-strokes) for optimum clamping force and performance. 2 z-Start Pro Installation Guide 2 . Here are a few pictures of my recent installation of a very new Rekluse z-Start Pro for the big twin KTM (will work on any KTM 950/990 v-twin, SE, SM, SD). If your kit includes a Rekluse throw-out spacing washer (see setup sheet at the back of this manual), install it on top of your OEM throw-out. Adjust your center adjuster in till it touches the . 10. Following the installation of a Rekluse z-Start Clutch (auto clutch), there's a certain amount of testing and adjusting necessary. Warning: Before finishing the install the top most part of clutch pack must be a friction disk. Reuse them if OEM equipped. With this clutch pack replacement, you can now come to a complete stop in gear and accelerate using only throttle. Installation does not require modification of stock parts Includes proprietary anti-drag steel drive plates (Does not require or include a Rekluse clutch cover) The best manual clutch available, period. 8. ©2014 Rekluse Motor Sports Rekluse Motor Sports, Inc. 12000 W Franklin Rd Boise, Idaho 83709 208-426-0659 support@rekluse.com REKLUSE MOTOR SPORTS The Rekluse Core Manual Clutch Kit INSTALLATION & USER'S GUIDE Doc ID: 191-7003A Doc Rev: 010418 OVERVIEW Setting it is critical and very well explained in the Rekluse manual. The information provided is not intended to "replace" the Rekluse Manual but rather to supplement it with additional pictures and information specific to the 200 xc-w. Need support for your Rekluse products? Install the Rekluse slave cylinder on the bike using these parts, ending with the banjo bolt. 9. Rekluse Radius CX Clutch (DDS) for KTM. It is suitable for bikes with standard clutches and especially those fitted with auto-clutches such as the Rekluse. Description. This design allows Rekluse to fit more plates into the clutch pack, providing more efficient torque transfer, precise lever feel and durability beyond simple billet components. REKLUSE MOTOR SPORTS The z-Start Pro Clutch INSTALLATION GUIDE 07-08 BMW650 X Models 191-601 Manual Revision: 121207 ©2002 Rekluse Motor Sports Installation does not require modification of stock parts Includes proprietary anti-drag steel drive plates (Does not require or include a Rekluse clutch cover) The best manual clutch available, period. Fitted Parts Change Ride. NOTE: Some models have a paper gasket and/or O-ring seal. Select a Saved Ride. back of the Installation Manual. This clutch pertains to the DDS style clutches. Rekluse Derby Cover: A Rekluse Derby Cover is the perfect complement to your RadiusX, TorqDrive, or Core EXP. The TorqDrive clutch provides more disks in less space, allowing up to 6 additional frictions disks to the clutch pack over stock. Rekluse Factory Certified for use with Rekluse auto and manual clutch systems. Reduces clutch fade. Make sure that the bearing side is facing the throw-out and the flat side is facing the pressure plate. 4. ©2014 Rekluse Motor Sports Rekluse Motor Sports, Inc. 12000 W. Franklin Rd. OVERVIEW Reduces clutch fade. This direct bolt-on replacement slave cylinder reduces the clutch lever pull on Harley-Davidson® Milwaukee-Eight® models by the maximum amount without compromising clutch control, modulation and shifting performance. 20 Doc ID: 191-6310A Doc Rev: 010918 15. 17. INSTALLATION GUIDE. Kemppi Beta 90 SFA Operating Manual Operating manual (7 pages) Dynojet Power Commander 3 Installation Instructions Installation instructions (4 pages) Koso XR-01S Installations Installations (9 pages) Through the use of innovative thin friction technology Rekluse is able to fit more plates into the clutch pack, providing more torque transfer, a precise lever feel, and durability beyond simple billet components. If your bike has an oil plug, transfer the OEM oil plug to the new Rekluse clutch cover. Suzuki RM-Z450 Models: The needle bearing only has the bearings on one side. For Husqvarna 450/501 models, use Rekluse supplied Banjo Bolt included in kit. X. I put in offer of 6k for a pre-order 390. Install the Rekluse clutch cover by lightly tighten the cover bolts in a star pattern. Select your ride to ensure proper product fitment. The Rekluse Core Manual with TorqDrive puts the power to the ground and is a full manual clutch unlike anything else on the market. Rekluse Core Manual TorqueDrive Clutch Kit. Boise, ID 83709 208-426-0659 support@rekluse.com REKLUSE MOTOR SPORTS INSTALLATION GUIDE Doc ID 191 -6302 Revision 0120 17 OVERVIEW Read the separate included Safety Information document before operating the vehicle with the product installed. 4. • If you install this product for a customer or another person, instruct them to read the Safety Information document and the Installation and User Guide before operating the bike with the product. Tighten bolts in small increments before torqueing the cover bolts to OE specifications. Rekluse Radius CX CSS Clutch $1,209.00 Rekluse Core EXP 3.0 Clutch $529.00 - $1,079.00 Rekluse Core Manual TorqDrive Clutch $729.00 - $999.00 Rekluse Core Manual DDS Clutch $549.00 - $659.00 Rekluse Core Manual Clutch $409.00 - $749.00 Rekluse Radius X DDS Clutch $849.00 Rekluse Core EXP 3.0 DDS Clutch $709.00 - $1,179.00 sale Rekluse TorqDrive Clutch Cover $159.00 - $169.00 $169.00 Save Up to . So, keep in mind that with my bike and the auto clutch it was very forgiving if you mucked up with the clutch lever. Complete all the steps in the 191-7700B installation manual with the following exceptions: • In Step 7 you will be removing the Rekluse Core Pressure Plate and springs. February 12, 2020 / by Rekluse Team. 17. 83714. Well now you can with the Rekluse EXP™ centrifugal clutch. Manual Revision: 061810 ©2002 Rekluse Motor Sports Rekluse Motor Sports, Inc. 110 E. 43rd Street Boise, Idaho 83714 208-426-0659 support@rekluse.com . Install the new Rekluse tab washer with the bent tabs facing down, aligning with the holes in the hub. Regardless of your mechanical aptitude, the install should take anywhere from 15-30 minutes. Using the socket and torque wrench, torque the center clutch nut to 50 ft-lb . Rekluse Official Install Video: How to Install the Rekluse CoreManual with TorqDrive™Benefits:Launch off the line fasterExperience more tractionFeel more tor. 2. Made in the USA. On hydraulic clutches the free play gain is very simply adjusted through the clutch slave unit. Tighten bolts in small increments before torquing the cover bolts to OEM specifications. Rekluse guides you through the TorqDrive™ manual clutch install for HYDRAULIC ACTUATED 1998 and newer Big-Twin Harley-Davidson models. Constructed from hard anodized billet aluminum components, the Core Manual Clutch is a professional grade manual clutch that offers superior durability and reliability over stock components. A Rekluse Core Manual TorqDrive clutch delivers unprecedented performance, tuning and durability. The Core Manual with Torq Drive Kit is a full manual clutch and was designed to put the power to the ground through the use of innovative thin friction plate technology. Updated 9-16-13Rekluse shows you how to install the Core EXP Auto-Clutch for specific KTM and Husaberg models. Place Recluse top plate over pressure plate and with holes aligned screw to clutch assembly with torx screws and loctite provided. ©2014 Rekluse Motor Sports Rekluse Motor Sports, Inc. 12000 W Franklin Rd Boise, Idaho 83709 208-426-0659 support@rekluse.com REKLUSE MOTOR SPORTS The Rekluse Core EXP Kit with Adjustable Slave Cylinder INSTALLATION & USER'S GUIDE Doc ID: 191-7705A Doc Rev: 051215 OVERVIEW Here is a detailed, step-by-step video of how to remove a stock clutch, install a Rekluse motorcycle clutch, and double check its proper installation. NOTE: If installing a Rekluse clutch cover, the spacing gasket is not needed. Rekluse Core Manual Clutches do not require or include a Rekluse Clutch Cover. Attach the supplied bleed tube to the banjo bolt port and loop it into a suitable catch bottle. With supplied wire guages check friction plate clearance. 3. Rekluse - Babes in the Dirt Giveaway. Torque to 10 N-m as per the specification found in Yamaha service manual. Fear not, as it's as simple as bolting it on and bleeding the system. 18. REKLUSE MOTOR SPORTS The Rekluse Core EXP Kit for Cable-Actuated Motorcycles . On cable clutches there is an adjuster built into the clutch pressure plate or it is done at the lever depending on the setup you have. Rekluse drive plates. Install the clutch cover bolts in their proper OEM location. Ph: (208) 426-0659. www.rekluse.com. Transfer the pins from the OEM clutch cover into the engine case. Install the Rekluse slave cylinder on the bike using the following parts ending with the banjo bolt. Install the Rekluse clutch cover, reusing the OEM gasket, and torque bolts to OEM specifications. The new bolt-on upgrade decreases lever pull effort and expands the friction zone, reducing hand fatigue and improving control for smoother takeoffs. Rekluse z-Start Pro 101 Installing a Rekluse www.rekluse.com zStart Pro auto-clutch in my 2007 KTM990S! With such an intricate design, the idea of installing a Rekluse manual slave cylinder may sound daunting. Also note that the location of the EX. Select your ride and product to see the Parts Fiche, Installation Manuals, Trouble Shooting Guides, and Product Documentation. NOTE: . REKLUSE CORE MANUAL CLUTCH HUSQVARNA. Boise, Idaho 83709 208-426-0659 support@rekluse.com REKLUSE MOTOR SPORTS The Rekluse EXP Clutch INSTALLATION GUIDE 191-6030 Manual Revision: 041315 OVERVIEW This kit will replace some of the OEM frictions and drive plates with the EXP disk. Pump the clutch lever 3-5 times then hold it against the Enter the Year of Your Vehicle Year 2020 2019 2018 2017 2016 2015 2014 2013 2012. • If you install this product for a customer or another person, instruct them to read the Safety Information document and the Installation and User Guide before operating the bike with the product. 19. Rekluse RadiusX BMW S1000XR/HP4 Manuals & User Guides. But after the installation the rear tire feels alot more stable while riding in the .

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